From 19c15e2864bcd2a71c74a01f187471dffe9d1c60 Mon Sep 17 00:00:00 2001 From: =?UTF-8?q?Leopoldo=20Rodr=C3=ADguez?= Date: Sat, 25 Jul 2026 04:04:12 +0000 Subject: [PATCH] EinarBoard respin WIP: E-J1 pad renumber, PFI 4.40V (R51 270k), HV24 24V clearance class, J1 nets ripped for reroute J1 pads renumbered end-for-end (positions/uuids kept, nets follow numbers, lib id renamed Drogheda:..._RevNum_EJ1 so library-update cannot revert); verified pad-by-pad against the module landing map. R51 287k->270k on board+schematic (PFI trip 4.60->4.40V falling, per 24-Jul bench data). HV24 class (0.5mm clearance) assigned to /24V_IN, 24V, IGN_IN, Q10_GATE after the 23-Jul inner-layer bridge incident. 177 segments/vias ripped on the 11 J1 signal nets + 5 power stubs: reroute pending in the inter-socket channel. NOTE: pre-existing PWR_HI/PWR_MID netclass patterns lack the '/' prefix and likely never matched. Co-Authored-By: Claude Fable 5 Claude-Session: https://claude.ai/code/session_01GSKKes8GsS4YHAMWJ44tCm --- .../kicad/hbox-watchdog-v3-PROD.kicad_pcb | 1880 ++--------------- .../kicad/hbox-watchdog-v3-PROD.kicad_pro | 37 +- .../kicad/hbox-watchdog-v3-PROD.kicad_sch | 5 +- 3 files changed, 252 insertions(+), 1670 deletions(-) diff --git a/03-Architecture-Hardware/kicad/hbox-watchdog-v3-PROD.kicad_pcb b/03-Architecture-Hardware/kicad/hbox-watchdog-v3-PROD.kicad_pcb index 792b70e..b37ad09 100644 --- a/03-Architecture-Hardware/kicad/hbox-watchdog-v3-PROD.kicad_pcb +++ b/03-Architecture-Hardware/kicad/hbox-watchdog-v3-PROD.kicad_pcb @@ -3098,7 +3098,7 @@ ) ) ) - (footprint "Connector_PinSocket_2.54mm:PinSocket_1x20_P2.54mm_Vertical" + (footprint "Drogheda:PinSocket_1x20_P2.54mm_Vertical_RevNum_EJ1" (layer "F.Cu") (uuid "1a3f9d8d-9829-4448-9a83-7fbe792d93e5") (at 107.2 56.3 90) @@ -3335,217 +3335,8 @@ ) ) ) - (pad "1" thru_hole rect - (at 0 0 90) - (size 1.7 1.7) - (drill 1) - (layers "*.Cu" "*.Mask") - (remove_unused_layers no) - (net "unconnected-(J1-Pin_1-Pad1)") - (pinfunction "Pin_1_1") - (pintype "passive+no_connect") - (uuid "3b4a0511-47a4-442b-b6e7-9d68a19fd2e0") - ) - (pad "2" thru_hole circle - (at 0 2.54 90) - (size 1.7 1.7) - (drill 1) - (layers "*.Cu" "*.Mask") - (remove_unused_layers no) - (net "unconnected-(J1-Pin_2-Pad2)") - (pinfunction "Pin_2_2") - (pintype "passive+no_connect") - (uuid "f32515af-377b-43af-9f92-73b1c25c04c4") - ) - (pad "3" thru_hole circle - (at 0 5.08 90) - (size 1.7 1.7) - (drill 1) - (layers "*.Cu" "*.Mask") - (remove_unused_layers no) - (net "unconnected-(J1-Pin_3-Pad3)") - (pinfunction "Pin_3_3") - (pintype "passive+no_connect") - (uuid "8bbd9b89-01c7-44d0-95aa-f437d72a676b") - ) - (pad "4" thru_hole circle - (at 0 7.62 90) - (size 1.7 1.7) - (drill 1) - (layers "*.Cu" "*.Mask") - (remove_unused_layers no) - (net "unconnected-(J1-Pin_4-Pad4)") - (pinfunction "Pin_4_4") - (pintype "passive+no_connect") - (uuid "1dee294e-d1f0-4c0e-ab5f-9eec0ffe7130") - ) - (pad "5" thru_hole circle - (at 0 10.16 90) - (size 1.7 1.7) - (drill 1) - (layers "*.Cu" "*.Mask") - (remove_unused_layers no) - (net "/NRST") - (pinfunction "Pin_5_5") - (pintype "passive") - (uuid "f664ee59-bb88-4db0-a820-64c540b441ea") - ) - (pad "6" thru_hole circle - (at 0 12.7 90) - (size 1.7 1.7) - (drill 1) - (layers "*.Cu" "*.Mask") - (remove_unused_layers no) - (net "/BAT_SENSE") - (pinfunction "Pin_6_6") - (pintype "passive") - (uuid "a7cd96f6-3a3f-4c91-b3c8-0a11e3b00e28") - ) - (pad "7" thru_hole circle - (at 0 15.24 90) - (size 1.7 1.7) - (drill 1) - (layers "*.Cu" "*.Mask") - (remove_unused_layers no) - (net "/PWR_CTRL") - (pinfunction "Pin_7_7") - (pintype "passive") - (uuid "c56db8b8-c992-4921-aa5d-391764ea0579") - ) - (pad "8" thru_hole circle - (at 0 17.78 90) - (size 1.7 1.7) - (drill 1) - (layers "*.Cu" "*.Mask") - (remove_unused_layers no) - (net "/GNSS_TX") - (pinfunction "Pin_8_8") - (pintype "passive") - (uuid "876d2a15-df16-4f80-ba62-ff731a91be3b") - ) - (pad "9" thru_hole circle - (at 0 20.32 90) - (size 1.7 1.7) - (drill 1) - (layers "*.Cu" "*.Mask") - (remove_unused_layers no) - (net "/GNSS_RX") - (pinfunction "Pin_9_9") - (pintype "passive") - (uuid "6ab2dca3-e24a-48f7-ac45-350aa75626c1") - ) - (pad "10" thru_hole circle - (at 0 22.86 90) - (size 1.7 1.7) - (drill 1) - (layers "*.Cu" "*.Mask") - (remove_unused_layers no) - (net "/5V_SENSE") - (pinfunction "Pin_10_10") - (pintype "passive") - (uuid "106da1b3-6647-4873-97ce-92ae0dad96bd") - ) - (pad "11" thru_hole circle - (at 0 25.4 90) - (size 1.7 1.7) - (drill 1) - (layers "*.Cu" "*.Mask") - (remove_unused_layers no) - (net "IGN_SENSE") - (pinfunction "Pin_11_11") - (pintype "passive") - (uuid "da839237-8d3f-4172-a1d5-ab41eb9a6c4f") - ) - (pad "12" thru_hole circle - (at 0 27.94 90) - (size 1.7 1.7) - (drill 1) - (layers "*.Cu" "*.Mask") - (remove_unused_layers no) - (net "FAN_PWM") - (pinfunction "Pin_12_12") - (pintype "passive") - (uuid "494b5a37-df00-47a9-9fe9-a41311537472") - ) - (pad "13" thru_hole circle - (at 0 30.48 90) - (size 1.7 1.7) - (drill 1) - (layers "*.Cu" "*.Mask") - (remove_unused_layers no) - (net "unconnected-(J1-Pin_13-Pad13)") - (pinfunction "Pin_13_13") - (pintype "passive+no_connect") - (uuid "eb2a3311-7949-4a9f-b765-0fdeaba6a949") - ) - (pad "14" thru_hole circle - (at 0 33.02 90) - (size 1.7 1.7) - (drill 1) - (layers "*.Cu" "*.Mask") - (remove_unused_layers no) - (net "EXT_LED") - (pinfunction "Pin_14_14") - (pintype "passive") - (uuid "192d9cc0-3aba-48de-8200-4bc995aeeff7") - ) - (pad "15" thru_hole circle - (at 0 35.56 90) - (size 1.7 1.7) - (drill 1) - (layers "*.Cu" "*.Mask") - (remove_unused_layers no) - (net "/NTC_TEMP") - (pinfunction "Pin_15_15") - (pintype "passive") - (uuid "778c69b4-2de7-4d83-a282-93de0c021f77") - ) - (pad "16" thru_hole circle - (at 0 38.1 90) - (size 1.7 1.7) - (drill 1) - (layers "*.Cu" "*.Mask") - (remove_unused_layers no) - (net "unconnected-(J1-Pin_16-Pad16)") - (pinfunction "Pin_16_16") - (pintype "passive+no_connect") - (uuid "935127c1-052b-4b48-aca1-5618a0a1d48f") - ) - (pad "17" thru_hole circle - (at 0 40.64 90) - (size 1.7 1.7) - (drill 1) - (layers "*.Cu" "*.Mask") - (remove_unused_layers no) - (net "FAN_TACH") - (pinfunction "Pin_17_17") - (pintype "passive") - (uuid "900b754a-6fdb-4acf-9cb6-3fe30ecb38d5") - ) - (pad "18" thru_hole circle - (at 0 43.18 90) - (size 1.7 1.7) - (drill 1) - (layers "*.Cu" "*.Mask") - (remove_unused_layers no) - (net "3V3") - (pinfunction "Pin_18_18") - (pintype "passive") - (uuid "4cdee605-4081-4742-9042-9e58faef2ddc") - ) - (pad "19" thru_hole circle - (at 0 45.72 90) - (size 1.7 1.7) - (drill 1) - (layers "*.Cu" "*.Mask") - (remove_unused_layers no) - (net "GND") - (pinfunction "Pin_19_19") - (pintype "passive") - (uuid "b3e80d51-78ef-4729-a459-046a384abcde") - ) (pad "20" thru_hole circle - (at 0 48.26 90) + (at 0 0 90) (size 1.7 1.7) (drill 1) (layers "*.Cu" "*.Mask") @@ -3553,6 +3344,215 @@ (net "/SYS5V") (pinfunction "Pin_20_20") (pintype "passive") + (uuid "3b4a0511-47a4-442b-b6e7-9d68a19fd2e0") + ) + (pad "19" thru_hole circle + (at 0 2.54 90) + (size 1.7 1.7) + (drill 1) + (layers "*.Cu" "*.Mask") + (remove_unused_layers no) + (net "GND") + (pinfunction "Pin_19_19") + (pintype "passive") + (uuid "f32515af-377b-43af-9f92-73b1c25c04c4") + ) + (pad "18" thru_hole circle + (at 0 5.08 90) + (size 1.7 1.7) + (drill 1) + (layers "*.Cu" "*.Mask") + (remove_unused_layers no) + (net "3V3") + (pinfunction "Pin_18_18") + (pintype "passive") + (uuid "8bbd9b89-01c7-44d0-95aa-f437d72a676b") + ) + (pad "17" thru_hole circle + (at 0 7.62 90) + (size 1.7 1.7) + (drill 1) + (layers "*.Cu" "*.Mask") + (remove_unused_layers no) + (net "FAN_TACH") + (pinfunction "Pin_17_17") + (pintype "passive") + (uuid "1dee294e-d1f0-4c0e-ab5f-9eec0ffe7130") + ) + (pad "16" thru_hole circle + (at 0 10.16 90) + (size 1.7 1.7) + (drill 1) + (layers "*.Cu" "*.Mask") + (remove_unused_layers no) + (net "unconnected-(J1-Pin_16-Pad16)") + (pinfunction "Pin_16_16") + (pintype "passive+no_connect") + (uuid "f664ee59-bb88-4db0-a820-64c540b441ea") + ) + (pad "15" thru_hole circle + (at 0 12.7 90) + (size 1.7 1.7) + (drill 1) + (layers "*.Cu" "*.Mask") + (remove_unused_layers no) + (net "/NTC_TEMP") + (pinfunction "Pin_15_15") + (pintype "passive") + (uuid "a7cd96f6-3a3f-4c91-b3c8-0a11e3b00e28") + ) + (pad "14" thru_hole circle + (at 0 15.24 90) + (size 1.7 1.7) + (drill 1) + (layers "*.Cu" "*.Mask") + (remove_unused_layers no) + (net "EXT_LED") + (pinfunction "Pin_14_14") + (pintype "passive") + (uuid "c56db8b8-c992-4921-aa5d-391764ea0579") + ) + (pad "13" thru_hole circle + (at 0 17.78 90) + (size 1.7 1.7) + (drill 1) + (layers "*.Cu" "*.Mask") + (remove_unused_layers no) + (net "unconnected-(J1-Pin_13-Pad13)") + (pinfunction "Pin_13_13") + (pintype "passive+no_connect") + (uuid "876d2a15-df16-4f80-ba62-ff731a91be3b") + ) + (pad "12" thru_hole circle + (at 0 20.32 90) + (size 1.7 1.7) + (drill 1) + (layers "*.Cu" "*.Mask") + (remove_unused_layers no) + (net "FAN_PWM") + (pinfunction "Pin_12_12") + (pintype "passive") + (uuid "6ab2dca3-e24a-48f7-ac45-350aa75626c1") + ) + (pad "11" thru_hole circle + (at 0 22.86 90) + (size 1.7 1.7) + (drill 1) + (layers "*.Cu" "*.Mask") + (remove_unused_layers no) + (net "IGN_SENSE") + (pinfunction "Pin_11_11") + (pintype "passive") + (uuid "106da1b3-6647-4873-97ce-92ae0dad96bd") + ) + (pad "10" thru_hole circle + (at 0 25.4 90) + (size 1.7 1.7) + (drill 1) + (layers "*.Cu" "*.Mask") + (remove_unused_layers no) + (net "/5V_SENSE") + (pinfunction "Pin_10_10") + (pintype "passive") + (uuid "da839237-8d3f-4172-a1d5-ab41eb9a6c4f") + ) + (pad "9" thru_hole circle + (at 0 27.94 90) + (size 1.7 1.7) + (drill 1) + (layers "*.Cu" "*.Mask") + (remove_unused_layers no) + (net "/GNSS_RX") + (pinfunction "Pin_9_9") + (pintype "passive") + (uuid "494b5a37-df00-47a9-9fe9-a41311537472") + ) + (pad "8" thru_hole circle + (at 0 30.48 90) + (size 1.7 1.7) + (drill 1) + (layers "*.Cu" "*.Mask") + (remove_unused_layers no) + (net "/GNSS_TX") + (pinfunction "Pin_8_8") + (pintype "passive") + (uuid "eb2a3311-7949-4a9f-b765-0fdeaba6a949") + ) + (pad "7" thru_hole circle + (at 0 33.02 90) + (size 1.7 1.7) + (drill 1) + (layers "*.Cu" "*.Mask") + (remove_unused_layers no) + (net "/PWR_CTRL") + (pinfunction "Pin_7_7") + (pintype "passive") + (uuid "192d9cc0-3aba-48de-8200-4bc995aeeff7") + ) + (pad "6" thru_hole circle + (at 0 35.56 90) + (size 1.7 1.7) + (drill 1) + (layers "*.Cu" "*.Mask") + (remove_unused_layers no) + (net "/BAT_SENSE") + (pinfunction "Pin_6_6") + (pintype "passive") + (uuid "778c69b4-2de7-4d83-a282-93de0c021f77") + ) + (pad "5" thru_hole circle + (at 0 38.1 90) + (size 1.7 1.7) + (drill 1) + (layers "*.Cu" "*.Mask") + (remove_unused_layers no) + (net "/NRST") + (pinfunction "Pin_5_5") + (pintype "passive") + (uuid "935127c1-052b-4b48-aca1-5618a0a1d48f") + ) + (pad "4" thru_hole circle + (at 0 40.64 90) + (size 1.7 1.7) + (drill 1) + (layers "*.Cu" "*.Mask") + (remove_unused_layers no) + (net "unconnected-(J1-Pin_4-Pad4)") + (pinfunction "Pin_4_4") + (pintype "passive+no_connect") + (uuid "900b754a-6fdb-4acf-9cb6-3fe30ecb38d5") + ) + (pad "3" thru_hole circle + (at 0 43.18 90) + (size 1.7 1.7) + (drill 1) + (layers "*.Cu" "*.Mask") + (remove_unused_layers no) + (net "unconnected-(J1-Pin_3-Pad3)") + (pinfunction "Pin_3_3") + (pintype "passive+no_connect") + (uuid "4cdee605-4081-4742-9042-9e58faef2ddc") + ) + (pad "2" thru_hole circle + (at 0 45.72 90) + (size 1.7 1.7) + (drill 1) + (layers "*.Cu" "*.Mask") + (remove_unused_layers no) + (net "unconnected-(J1-Pin_2-Pad2)") + (pinfunction "Pin_2_2") + (pintype "passive+no_connect") + (uuid "b3e80d51-78ef-4729-a459-046a384abcde") + ) + (pad "1" thru_hole rect + (at 0 48.26 90) + (size 1.7 1.7) + (drill 1) + (layers "*.Cu" "*.Mask") + (remove_unused_layers no) + (net "unconnected-(J1-Pin_1-Pad1)") + (pinfunction "Pin_1_1") + (pintype "passive+no_connect") (uuid "3bccfd0b-b1e8-48a2-8dcb-d4af06c62537") ) (embedded_fonts no) @@ -23172,7 +23172,7 @@ ) ) ) - (property "Value" "287k/1%" + (property "Value" "270k/1%" (at 0 1.43 0) (layer "F.Fab") (uuid "6fb94e2c-bde9-46ca-9d55-381afcdc047c") @@ -33381,14 +33381,6 @@ (net "/SYS5V") (uuid "22dbac68-8418-4422-a082-131a5942e58d") ) - (segment - (start 153.21585 53.95) - (end 155.45165 56.1858) - (width 1.5) - (layer "F.Cu") - (net "/SYS5V") - (uuid "3b373ef1-e5d8-499a-8358-56499c4a558b") - ) (segment (start 169.64775 57.867) (end 188.74555 57.867) @@ -33421,14 +33413,6 @@ (net "/SYS5V") (uuid "a5732f99-c4ee-4952-b393-60848737e967") ) - (segment - (start 155.45165 56.1858) - (end 155.45165 56.3231) - (width 1.5) - (layer "F.Cu") - (net "/SYS5V") - (uuid "c9bc90ea-ee0f-4353-a13d-4d98c11faa7c") - ) (segment (start 148.9 53.95) (end 153.21585 53.95) @@ -33461,22 +33445,6 @@ (net "/SYS5V") (uuid "2182e2e0-11c7-41c2-b253-69a54912ce53") ) - (segment - (start 155.45165 56.3231) - (end 157.53415 58.4056) - (width 1.5) - (layer "B.Cu") - (net "/SYS5V") - (uuid "2d8ef713-913f-42d0-8d82-4c746372b072") - ) - (segment - (start 155.45165 58.9535) - (end 155.45165 56.3231) - (width 1.5) - (layer "In2.Cu") - (net "/SYS5V") - (uuid "0364436f-b596-4535-81c7-def484edb0b8") - ) (segment (start 150.38 71.35) (end 150.33 71.3) @@ -35274,214 +35242,6 @@ (net "GND") (uuid "ffab106f-9bb2-4739-b732-b6063b5947db") ) - (segment - (start 100.54165 72.8605) - (end 100.54165 69.3231) - (width 0.2) - (layer "F.Cu") - (net "IGN_SENSE") - (uuid "7dd9f5ca-aada-4647-b3c5-02427f39bcc9") - ) - (segment - (start 101.76475 68.1) - (end 100.54165 69.3231) - (width 0.2) - (layer "F.Cu") - (net "IGN_SENSE") - (uuid "7e5ad715-bea2-49f3-97d1-a2c2e60df1f9") - ) - (segment - (start 121.5 68.1) - (end 101.76475 68.1) - (width 0.2) - (layer "F.Cu") - (net "IGN_SENSE") - (uuid "7f8629e0-9312-4aab-a771-079931db2c6c") - ) - (segment - (start 97.85165 82.8031) - (end 97.44665 83.2081) - (width 0.2) - (layer "F.Cu") - (net "IGN_SENSE") - (uuid "8acf30a6-5204-498c-8f55-402a4335d671") - ) - (segment - (start 102.00425 74.3231) - (end 98.25805 78.0693) - (width 0.2) - (layer "F.Cu") - (net "IGN_SENSE") - (uuid "8d40c78e-0c56-402b-980f-115d408b1427") - ) - (segment - (start 96.95665 83.2081) - (end 96.84165 83.3231) - (width 0.2) - (layer "F.Cu") - (net "IGN_SENSE") - (uuid "c899a9ea-1d89-49d3-bccc-1054cc20a6b1") - ) - (segment - (start 97.44665 83.2081) - (end 96.95665 83.2081) - (width 0.2) - (layer "F.Cu") - (net "IGN_SENSE") - (uuid "cd5e49a1-cffa-4b1a-b313-2e535a1a6bb6") - ) - (segment - (start 102.00425 74.3231) - (end 102.19165 74.3231) - (width 0.2) - (layer "F.Cu") - (net "IGN_SENSE") - (uuid "d325b4d9-beb0-43c3-af7c-56e81709445f") - ) - (segment - (start 102.00425 74.3231) - (end 100.54165 72.8605) - (width 0.2) - (layer "F.Cu") - (net "IGN_SENSE") - (uuid "d680a5b7-1144-4504-9aab-56cb3ac42351") - ) - (segment - (start 100.81665 83.8727) - (end 100.36115 84.3282) - 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"HV24", + "pcb_color": "rgba(0, 0, 0, 0.000)", + "priority": 0, + "schematic_color": "rgba(0, 0, 0, 0.000)", + "track_width": 0.5, + "tuning_profile": "", + "via_diameter": 0.8, + "via_drill": 0.4, + "wire_width": 6 } ], "meta": { @@ -644,6 +663,22 @@ { "netclass": "PWR_MID", "pattern": "SW_IN" + }, + { + "netclass": "HV24", + "pattern": "/24V_IN" + }, + { + "netclass": "HV24", + "pattern": "24V" + }, + { + "netclass": "HV24", + "pattern": "IGN_IN" + }, + { + "netclass": "HV24", + "pattern": "Q10_GATE" } ] }, @@ -791,4 +826,4 @@ }, "tuning_profiles_impedance_geometric": [] } -} +} \ No newline at end of file diff --git a/03-Architecture-Hardware/kicad/hbox-watchdog-v3-PROD.kicad_sch b/03-Architecture-Hardware/kicad/hbox-watchdog-v3-PROD.kicad_sch index a69d0f0..2771119 100644 --- a/03-Architecture-Hardware/kicad/hbox-watchdog-v3-PROD.kicad_sch +++ b/03-Architecture-Hardware/kicad/hbox-watchdog-v3-PROD.kicad_sch @@ -22453,7 +22453,7 @@ ) ) ) - (property "Value" "287k/1%" + (property "Value" "270k/1%" (at 207.264 200.66 0) (show_name no) (do_not_autoplace no) @@ -22495,6 +22495,9 @@ ) ) ) + (property "Note" "E-PFI 2026-07-24: PFI trip 4.40 V falling (was 287k = 4.60 V) — bench data: modem inrush tripped 4.60 V on battery-less bench. LCSC: re-pick 270k 1% 0603 in the sourcing pass." (at 201.676 200.66 0) + (effects (font (size 1.27 1.27)) (hide yes)) + ) (pin "1" (uuid "adc94d42-1132-4fd8-a2e8-83817ba6ce9b") )