v4 production package for JLCPCB: gerbers, BOM, CPL + audit

Fabrication Toolkit export of hbox-watchdog-v4 (EinarBoard 2.0), verified
before ordering. Board is 155.00 x 100.00 mm, 4 layers, 1.6 mm.

New in production/:
  HBOX_v4_PROD.zip             15 gerber + drill files
  HBOX_v4_PROD_bom.csv         102 lines, 25 with an LCSC number
  HBOX_v4_PROD_positions.csv   187 rows
  HBOX_v4_PROD_designators.csv toolkit by-product, not a JLC input

hbox-watchdog-v4.kicad_pcb is modified only because the toolkit's AUTO FILL
refilled zones and re-saved on export. Diffed before/after: 0 footprints
moved, 0 rotated, 0 changed side; tracks 1989 -> 1989, vias 351 -> 351,
zones 5 -> 5, filled polygons 41 -> 41. Zone fill data only.

Verification (details in the order walkthrough):
  - Row counts matched a prediction registered before the export existed:
    CPL 187, BOM 102, 35 machine-placed. No duplicate designators, no
    collisions from the toolkit's uppercasing of refdes, nothing truncated.
  - All 30 pre-registered rotation predictions matched exactly, 0 mismatches.
    The five previously-unproven packages resolved as J10 +0 deg and
    U10/U11/U13/U15 +270 deg.
  - Every non-zero rotation correction is externally backed: six packages
    (SOT-23, SOIC-8, SOIC-8-1EP, QFN-24-1EP, CP_Elec_6.3x7.7, Arduino_UNO_R3)
    are byte-identical to the v3 CPL that JLC built; the other four (LQFP-48,
    SOIC-16, SOIC-16W, TSSOP-28) match KiBot's published JLCPCB rotation
    table. KiBot's generic ^QFN- rule says 270 where the toolkit applied +90
    to U6 - v3 hardware settles it in the toolkit's favour.
  - Positions: 22 rows carry an AUTO TRANSLATE offset. 19 of 22 identical to
    the v3 export, 20 of 22 equal the pad bounding-box centroid to 0.02 mm.
    J10 is the only machine-placed part with a translation and it matches the
    centroid exactly.
  - Gerbers: 4 copper layers populated, both mask, both silk, F.Paste 40
    apertures. B_Paste empty is correct (the one bottom-side part has no
    paste). 523 PTH holes 0.30-1.63 mm, 6 NPTH at 3.20/3.25 mm.

Open before ordering: J10 (C12074 HR911105A) is the only through-hole part
carrying an LCSC number, so JLC's standard SMT line will not place it.
Also gitignore **/_to_delete/ (scratch folder for manual deletion).

Co-Authored-By: Claude <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01GSKKes8GsS4YHAMWJ44tCm

.gitignore

@@ -57,3 +57,6 @@ _autosave-*
 # Office lock files
 ~$*
 .~lock.*#
+
+# Scratch folder for files staged for manual deletion (agent cannot unlink on this mount)
+**/_to_delete/

03-Architecture-Hardware/kicad/fabrication-toolkit-options.json

@@ -1 +1 @@
-{"ARCHIVE_NAME": "HBOX_v4_PROD", "EXTRA_LAYERS": "", "ALL_ACTIVE_LAYERS": false, "EXTEND_EDGE_CUT": false, "ALTERNATIVE_EDGE_CUT": false, "AUTO TRANSLATE": true, "AUTO FILL": true, "EXCLUDE DNP": true, "OPEN BROWSER": true, "BACKUP_OPT": true}
+{"ARCHIVE_NAME": "HBOX_v4_PROD", "EXTRA_LAYERS": "", "ALL_ACTIVE_LAYERS": false, "EXTEND_EDGE_CUT": false, "ALTERNATIVE_EDGE_CUT": false, "AUTO TRANSLATE": true, "AUTO FILL": true, "EXCLUDE DNP": true, "OPEN BROWSER": true, "BACKUP_OPT": true}

03-Architecture-Hardware/kicad/production/HBOX_v4_PROD_bom.csv

@@ -0,0 +1,103 @@
+Designator,Footprint,Quantity,Value,LCSC Part #
+C10,CP_Elec_6.3x7.7,1,47uF/50V,
+"C100, CBST1, CBST2",0603,3,10nF,
+"C101, C102, C35, C40, C41",0805,5,22uF,
+C103,CP_Elec_6.3x7.7,1,100uF,
+"C11, C24, C5, C7, C80, C81, C84, C85, C86, C87, C88, C89, C9, C92, C93, C98, CU3, CU4",0603,18,100nF,
+C22,1210,1,22uF/50V,
+C23,0805,1,22uF/16V,
+C3,CP_Elec_6.3x7.7,1,47uF,
+"C30, C34, C94",0805,3,10uF,
+C31,0603,1,2.2uF,
+"C32, C33",1210,2,47uF,
+C43,CP_Elec_6.3x7.7,1,100uF/6.3V,
+C78,CP_Elec_6.3x7.7,1,220uF,
+"C82, C83",0603,2,22pF,
+C90,0805,1,4.7uF,
+C91,0805,1,10nF,
+"C95, C96",0603,2,18pF,
+C97,0603,1,6.8nF,
+"C99, CCOMP1, CCOMP2",0603,3,2.2nF,
+"D1, DB1, DB2, DB3, DB4",0805,5,LED,C28105
+D10,D_SMB,1,SMBJ33A,C224019
+"D11, D2, DBK1, DBK2",D_SMA,4,SS34,C8678
+D4G1,0805,1,LED,
+D5,D_SOD-123,1,BAT54,
+D6,D_SOD-123,1,1N4148W,C2099
+DZG1,SOT-23,1,BZX84C15,
+F1,1812,1,PPTC 3A,C20627123
+H4,PinHeader_1x04_P2.54mm_Vertical,1,TTL_B,
+J1,PinSocket_1x20_P2.54mm_Vertical_RevNum_EJ1,1,Blackpill-L,
+J10,RJ45_Hanrun_HR911105A_Horizontal,1,HR911105A,C12074
+J2,PinSocket_1x20_P2.54mm_Vertical,1,Blackpill-R,
+J7,PinSocket_1x10_P2.00mm_Vertical,1,XBEE-ROW-1 (VCC/DOUT/DIN),
+J8,PinSocket_1x10_P2.00mm_Vertical,1,XBEE-ROW-2,
+J9,USB_C_Receptacle_GCT_USB4085,1,USB-C,
+JP1,SolderJumper-2_P1.3mm_Open_RoundedPad1.0x1.5mm,1,0R,
+JP2,SolderJumper-3_P1.3mm_Bridged12_RoundedPad1.0x1.5mm,1,F2:Li-ion,
+JP3,SolderJumper-3_P1.3mm_Bridged12_RoundedPad1.0x1.5mm,1,F1:0,
+JP4,SolderJumper-3_P1.3mm_Bridged12_RoundedPad1.0x1.5mm,1,F0:1,
+K1,Relay_SPDT_Omron_G5V-1,1,G5V-1 DC5,
+L2,L_Bourns-SRU8028_8.0x8.0mm,1,10uH,C17700171
+L6,L_Bourns-SRU8028_8.0x8.0mm,1,2.2uH/8A,C17700165
+L7,L_Bourns-SRU8028_8.0x8.0mm,1,10uH/2A,C17700171
+L8,L_Bourns-SRU8028_8.0x8.0mm,1,10uH,
+"MH2, MH4",MountingHole_3.2mm,2,MountingHole_3.2mm,
+"MH5, MH6",MountingHole_3.2mm,2,MH1_3.2mm,
+MOD1,Arduino_UNO_R3,1,simpleRTK2B-Pro on UNO female headers,
+P1,"TerminalBlock_Phoenix_MKDS-1,5-5_1x05_P5.00mm_Horizontal",1,GX16-5,
+P10,JST_XH_B2B-XH-A_1x02_P2.50mm_Vertical,1,RESET-EXT,
+P11,JST_XH_B2B-XH-A_1x02_P2.50mm_Vertical,1,CUTOFF-SW,
+P12,JST_XH_B2B-XH-A_1x02_P2.50mm_Vertical,1,NTC-HOTSPOT,
+P14,JST_XH_B4B-XH-A_1x04_P2.50mm_Vertical,1,RGB_EXT,
+P15,"PhoenixContact_MC_1,5_3-G-3.5_1x03_P3.50mm_Horizontal",1,RS485_OUT,
+P16,"PhoenixContact_MC_1,5_3-G-3.5_1x03_P3.50mm_Horizontal",1,RS232_OUT,
+P2,JST_XH_B2B-XH-A_1x02_P2.50mm_Vertical,1,5V-IN-SD15B05,
+P4,JST_XH_B3B-XH-A_1x03_P2.50mm_Vertical,1,BATT-1S4P+NTC,
+P5,JST_XH_B4B-XH-A_1x04_P2.50mm_Vertical,1,TEMP_PROBE,
+P6,JST_XH_B4B-XH-A_1x04_P2.50mm_Vertical,1,FAN,
+P8,JST_XH_B2B-XH-A_1x02_P2.50mm_Vertical,1,PANEL_LED,
+Q1,SOT-23,1,AO3401A,C15127
+Q10,TO-252-2,1,IRFR5305,C2624
+"Q2, Q4",SOT-23,2,AO3400A,C20917
+"Q5, Q6",SOT-23,2,MMBT3904,C20526
+Q7,SOIC-8_3.9x4.9mm_P1.27mm,1,AO4406A,C35349
+"R1, R3, R40, RMLED1, RTS1",0603,5,1k,
+"R2, R41, R5, R6, R7, R8, R80, R81, R84, RLED1, RRP1, RTP1",0603,12,10k,
+"R20, R56, R57, R58, R85, R87, REN1, RFREQ1, RFREQ2, RGS1",0603,10,100k,
+R21,0603,1,19.1k,
+"R30, R31",0603,2,4.7k,
+"R42, R55",0603,2,10k/1%,
+R50,0603,1,825R/1%,
+R51,0603,1,270k/1%,
+"R52, R54, R60",0603,3,100k/1%,
+R53,0603,1,499k/1%,
+R61,0603,1,31.6k/1%,
+R82,0603,1,120R,
+R83,0603,1,12.4k/1%,
+"R86, RCOMP1, RCOMP2",0603,3,40.2k,
+R88,0603,1,31.6k,
+"R89, R90, R91, R96, R97, RB1, RB2, RB3, RB4",0603,9,330R,
+"R92, R93, R94, R95",0603,4,49R9,
+"RCC1, RCC2",0603,2,5.1k,
+"RDFU1, RIG1",0603,2,22k,
+REN2,0603,1,20k,
+RG1,0603,1,100R,
+RIGB1,0603,1,3.3k,
+RS1,1206,1,8mR/1%,C7420012
+SW1,SW_PUSH_6mm,1,RESET,
+SW4G1,SW_Tactile_SPST_NO_Straight_CK_PTS636Sx25SMTRLFS,1,RESET,
+TP1,TestPoint_Pad_D1.5mm,1,CLPROG,
+TP2,TestPoint_Pad_D1.5mm,1,PFO,
+U10,TSSOP-28_4.4x9.7mm_P0.65mm,1,SC16IS752IPW,C57156
+U11,LQFP-48_7x7mm_P0.5mm,1,W5500,C32843
+U12,SOIC-8_3.9x4.9mm_P1.27mm,1,MP1584EN,C15051
+U13,SOIC-16W_7.5x10.3mm_P1.27mm,1,PCF8574,C7605
+U14,SOIC-8_3.9x4.9mm_P1.27mm,1,SP3485EN,C8963
+U15,SOIC-16_3.9x9.9mm_P1.27mm,1,MAX3232,C15846
+"U2, U7",SOIC-8-1EP_3.9x4.9mm_P1.27mm_EP2.29x3mm,2,MP1584EN,C15051
+U3,Sensirion_DFN-4_1.5x1.5mm_P0.8mm_SHT4x_NoCentralPad,1,SHT40-AD1B,C2848306
+U4,SOT-563,1,TMP102,C99269
+U6,QFN-24-1EP_4x5mm_P0.5mm_EP2.65x3.65mm,1,LTC4040EUFD,C687163
+Y1,Crystal_SMD_HC49-SD,1,25MHz,
+Y2,Crystal_SMD_HC49-SD,1,1.8432MHz,

03-Architecture-Hardware/kicad/production/HBOX_v4_PROD_designators.csv

@@ -0,0 +1,188 @@
+C10:1
+C100:1
+C101:1
+C102:1
+C103:1
+C11:1
+C22:1
+C23:1
+C24:1
+C3:1
+C30:1
+C31:1
+C32:1
+C33:1
+C34:1
+C35:1
+C40:1
+C41:1
+C43:1
+C5:1
+C7:1
+C78:1
+C80:1
+C81:1
+C82:1
+C83:1
+C84:1
+C85:1
+C86:1
+C87:1
+C88:1
+C89:1
+C9:1
+C90:1
+C91:1
+C92:1
+C93:1
+C94:1
+C95:1
+C96:1
+C97:1
+C98:1
+C99:1
+CBST1:1
+CBST2:1
+CCOMP1:1
+CCOMP2:1
+CU3:1
+CU4:1
+D1:1
+D10:1
+D11:1
+D2:1
+D4G1:1
+D5:1
+D6:1
+DB1:1
+DB2:1
+DB3:1
+DB4:1
+DBK1:1
+DBK2:1
+DZG1:1
+F1:1
+H4:1
+J1:1
+J10:1
+J2:1
+J7:1
+J8:1
+J9:1
+JP1:1
+JP2:1
+JP3:1
+JP4:1
+JP5:1
+K1:1
+L2:1
+L6:1
+L7:1
+L8:1
+MH2:1
+MH4:1
+MH5:1
+MH6:1
+MOD1:1
+P1:1
+P10:1
+P11:1
+P12:1
+P14:1
+P15:1
+P16:1
+P2:1
+P4:1
+P5:1
+P6:1
+P8:1
+Q1:1
+Q10:1
+Q2:1
+Q4:1
+Q5:1
+Q6:1
+Q7:1
+R1:1
+R2:1
+R20:1
+R21:1
+R3:1
+R30:1
+R31:1
+R40:1
+R41:1
+R42:1
+R5:1
+R50:1
+R51:1
+R52:1
+R53:1
+R54:1
+R55:1
+R56:1
+R57:1
+R58:1
+R6:1
+R60:1
+R61:1
+R7:1
+R8:1
+R80:1
+R81:1
+R82:1
+R83:1
+R84:1
+R85:1
+R86:1
+R87:1
+R88:1
+R89:1
+R90:1
+R91:1
+R92:1
+R93:1
+R94:1
+R95:1
+R96:1
+R97:1
+RB1:1
+RB2:1
+RB3:1
+RB4:1
+RCC1:1
+RCC2:1
+RCOMP1:1
+RCOMP2:1
+RDFU1:1
+REN1:1
+REN2:1
+RFREQ1:1
+RFREQ2:1
+RG1:1
+RGS1:1
+RIG1:1
+RIGB1:1
+RLED1:1
+RMLED1:1
+RRP1:1
+RS1:1
+RTP1:1
+RTS1:1
+SW1:1
+SW4G1:1
+TP1:1
+TP2:1
+U10:1
+U11:1
+U12:1
+U13:1
+U14:1
+U15:1
+U2:1
+U3:1
+U4:1
+U6:1
+U7:1
+Y1:1
+Y2:1

03-Architecture-Hardware/kicad/production/HBOX_v4_PROD_positions.csv

@@ -0,0 +1,188 @@
+Designator,Mid X,Mid Y,Rotation,Layer
+C10,201.365,-121.2,180.0,top
+C100,109.41,-60.45,0.0,top
+C101,104.49,-60.31,90.0,top
+C102,92.79,-62.15,0.0,top
+C103,138.13,-82.69,180.0,top
+C11,179.38,-64.38,90.0,top
+C22,188.21,-70.97,90.0,top
+C23,179.87,-51.2,0.0,top
+C24,120.65,-112.3,0.0,top
+C3,156.6,-45.8,0.0,top
+C30,100.15,-98.4,0.0,top
+C31,112.4,-97.3,0.0,top
+C32,120.7,-104.3,0.0,top
+C33,126.11,-104.3,0.0,top
+C34,134.715,-106.515,0.0,top
+C35,148.065,-101.705,0.0,top
+C40,174.1,-97.38,0.0,top
+C41,198.7,-103.3,90.0,top
+C43,146.95,-109.31,180.0,top
+C5,92.1,-116.73,0.0,top
+C7,96.83,-116.78,0.0,top
+C78,166.78,-45.63,180.0,top
+C80,153.03,-80.38,0.0,top
+C81,80.5,-84.69,0.0,top
+C82,72.5,-87.2,0.0,top
+C83,72.5,-91.43,0.0,top
+C84,76.4,-98.4,0.0,top
+C85,83.7,-105.65,90.0,top
+C86,89.23,-105.59,90.0,top
+C87,86.29,-105.63,90.0,top
+C88,65.53,-123.97,90.0,top
+C89,86.27,-91.14,0.0,top
+C9,92.935,-86.71,0.0,top
+C90,96.41,-62.16,180.0,top
+C91,93.87,-64.91,180.0,top
+C92,88.9,-54.43,90.0,top
+C93,88.9,-57.73,90.0,top
+C94,88.9,-61.24,90.0,top
+C95,85.18,-70.285,90.0,top
+C96,93.89,-67.81,180.0,top
+C97,85.18,-62.85,90.0,top
+C98,85.18,-66.71,90.0,top
+C99,148.26,-60.22,90.0,top
+CBST1,165.08,-52.71,0.0,top
+CBST2,188.69,-105.86,0.0,top
+CCOMP1,175.76,-53.25,90.0,top
+CCOMP2,185.24,-113.4,0.0,top
+CU3,132.84,-112.3,0.0,top
+CU4,136.9,-112.3,0.0,top
+D1,101.12,-116.92,0.0,top
+D10,176.3,-120.8,90.0,top
+D11,128.0,-63.5,90.0,top
+D2,167.07,-74.11,0.0,top
+D4G1,202.11,-85.46,0.0,top
+D5,86.2025,-86.71,0.0,top
+D6,200.9575,-58.51,180.0,top
+DB1,194.3,-44.3,0.0,top
+DB2,198.3,-44.3,0.0,top
+DB3,202.3,-44.3,0.0,top
+DB4,206.3,-44.3,0.0,top
+DBK1,168.2,-65.8,270.0,top
+DBK2,181.82,-105.9,0.0,top
+DZG1,180.5475,-126.38,180.0,top
+F1,147.2,-46.3,0.0,top
+H4,75.79,-135.94,90.0,top
+J1,131.33,-56.3,90.0,top
+J10,73.64,-60.04,270.0,top
+J2,131.33,-71.3,90.0,top
+J7,174.2,-83.8,0.0,top
+J8,196.5,-83.8,0.0,top
+J9,164.175,-131.83,0.0,top
+JP1,166.78,-80.75,0.0,top
+JP2,141.4,-90.3,0.0,top
+JP3,141.4,-95.05,0.0,top
+JP4,141.4,-99.8,0.0,top
+K1,191.84,-60.98,0.0,top
+L2,187.3,-47.8,0.0,top
+L6,160.55,-102.84,0.0,top
+L7,159.78,-113.97,180.0,top
+L8,120.02,-63.96,0.0,top
+MH2,211.2,-45.3,0.0,top
+MH4,211.2,-135.3,0.0,top
+MH5,65.2,-45.3,180.0,top
+MH6,65.2,-135.3,180.0,top
+MOD1,103.81,-105.77,180.0,bottom
+P1,182.7,-133.8,0.0,top
+P10,210.2,-78.85,90.0,top
+P11,137.05,-46.2,0.0,top
+P12,210.2,-120.05,90.0,top
+P14,210.2,-91.55,90.0,top
+P15,137.6,-129.3,0.0,top
+P16,151.0,-129.3,0.0,top
+P2,128.45,-46.2,0.0,top
+P4,210.2,-105.8,90.0,top
+P5,115.35,-46.2,0.0,top
+P6,210.2,-58.05,90.0,top
+P8,210.2,-69.55,90.0,top
+Q1,154.4,-63.17,180.0,top
+Q10,192.375,-121.2,90.0,top
+Q2,160.7,-79.0,180.0,top
+Q4,106.43,-117.73,180.0,top
+Q5,160.31,-63.17,180.0,top
+Q6,182.65,-60.04,180.0,top
+Q7,112.7,-87.2,270.0,top
+R1,163.9,-59.4,0.0,top
+R2,167.4,-59.4,0.0,top
+R20,173.9,-45.3,0.0,top
+R21,177.1,-45.3,0.0,top
+R3,97.9,-107.3,0.0,top
+R30,124.71,-112.3,0.0,top
+R31,128.77,-112.3,0.0,top
+R40,175.76,-57.9,90.0,top
+R41,179.87,-56.08,0.0,top
+R42,116.58,-112.3,0.0,top
+R5,92.2,-112.3,0.0,top
+R50,112.4,-102.3,0.0,top
+R51,104.65,-102.3,0.0,top
+R52,108.53,-102.3,0.0,top
+R53,134.9,-91.3,0.0,top
+R54,134.9,-95.92,0.0,top
+R55,101.9,-107.3,0.0,top
+R56,105.9,-107.3,0.0,top
+R57,134.9,-99.8,0.0,top
+R58,134.9,-104.3,0.0,top
+R6,100.33,-112.3,0.0,top
+R60,174.1,-101.86,0.0,top
+R61,174.1,-106.09,0.0,top
+R7,104.39,-112.3,0.0,top
+R8,108.45,-112.3,0.0,top
+R80,80.44,-105.68,90.0,top
+R81,80.585,-86.84,0.0,top
+R82,85.615,-94.85,0.0,top
+R83,103.44,-50.31,90.0,top
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