Leopoldo Rodríguez
fdc916c6e9
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com> Claude-Session: https://claude.ai/code/session_01QCy5VHMVLkAmftYM6swWmx
227 lines
30 KiB
Markdown
227 lines
30 KiB
Markdown
---
|
||
title: "EinarBoard v6 — Revisión final independiente (pasada 3, inglés)"
|
||
tags: [project-drogheda, hardware, hbox, v6, esquematico, final-check]
|
||
project: Project Drogheda
|
||
author: Helgen Technologies
|
||
date: 2026-09-28
|
||
version: 1.0
|
||
status: FINAL — pass 3 of 3 (independent check)
|
||
audience: Michelle (layout), Leo, ingenieros
|
||
---
|
||
|
||
# EinarBoard v6: final independent check of the ports pass, and closure of N1/N2 (v1.0)
|
||
|
||
!!! warning "Designators from before 22-Oct (T43)"
|
||
This document keeps the designators the board had on its date. Since 22-Oct (T43) the V5.6, V5.7 and v6 carry new ones, and several old names now belong to another part: on the v6, U6 is now the A7670SA modem (was U19) and the LTC4040 is U17 (was U6). To read it against today's board, use the [old → new table](designadores-t43-22oct.md#8-tablas-viejo-nuevo) (in Spanish); parts already gone by 22-Oct are not in it.
|
||
|
||
!!! warning "EinarBoard v6 (`hbox-watchdog-v6`): en diseño, no se pide"
|
||
Diseño nuevo con ZED-F9P y módem A7670SA soldados a bordo. **No es la V5.6** que se manda a fabricar esta semana (`hbox-watchdog-v5`, zócalos para simpleRTK2B y 4G NTRIP Master). Los hallazgos marcados «Impacto en V5.6» ya se aplicaron a la V5.6 y están en su informe de cambios.
|
||
|
||
!!! info "Pass 3 of 3 — final independent check"
|
||
Spanish summary, final state per block and the combined layout delta:
|
||
**[EinarBoard v6 — Cambios de esquemático: resumen de las 3 pasadas](v6-cambios-resumen.md)**.
|
||
Checks [pass 2](v6-puertos-sin-nueva-version.md), closes N1/N2 from the verification of [pass 1](v6-cambios-esquematico.md) (Spanish)
|
||
and fixes the inductor land. Final schematic sha256 `2b394ef927a42823bde3f2a0408860d7c6d3784ab7d7ae3e66f46681f02f5933`.
|
||
|
||
|
||
**Date:** 2026-09-28 · **Board:** `kicad/hbox-watchdog-v6.*` (HBOX RTK, Helgen Technologies) · **Input:** sch `f73f41a8…27ee` (ports-pass output, verified on the Mac and in the staged copy) · **Baseline for the ports diff:** `apply/netlists/05-final.xml` · **Author:** Claude (final checker, independent of the apply and ports passes) · **Rules followed:** in-place edit with a backup first, span-scoped splices with a UUID multiset guard, expected changes written before editing, semantic netlist proof, `.kicad_pcb` not touched, no git, a unique staged path per commit plus sha256 on the Mac afterwards.
|
||
|
||
## Resumen (ES)
|
||
|
||
**Pase de puertos: 26 PASS, 1 FAIL.** Revisé el pase de puertos por mi cuenta: diff propio desde `05-final.xml`, conectividad derivada directamente del `.kicad_sch` (idéntica al netlist de kicad-cli: 353 redes, 0 diferencias) y hojas de datos de los fabricantes. Todos los cambios del esquemático son intencionales y correctos. Confirmé:
|
||
|
||
- **THVD1410** con el mismo pinout que el SP3485, 3–5,5 V y fail-safe abierto/corto/inactivo.
|
||
- **U32 74LVC1G04** en SOT-23-5 (1 NC, 2 A, 3 GND, 4 Y, 5 VCC). Según NXP, RTS̅ del SC16IS752 queda en ALTO tras el reset, así que el transceptor está en recepción durante el reset, en DFU y sin firmware. EFCR = 0x10 coincide con la tabla 30 de NXP.
|
||
- **SM712** bien orientado (pines 1 y 2 a A/B, pin 3 a GND).
|
||
- **TRS3232E** con el mismo pinout y capacitores de 0,1 µF a 3,3 V.
|
||
- **R147 1 k** y los **CTS̅ a GND**, correctos según NXP.
|
||
- **LED ACT de J10 (11/12) y J10.8 a GND**: confirmados con el **plano de Hanrun** (amarillo con ánodo en 12 y cátodo en 11; P8 = «CHS GND», con la nota «Connect CHS GND to PCB Ground»). El pase de puertos no había podido leer ese plano. Los LED del W5500 son activos en bajo.
|
||
- **B-13**: un solo excitador en `/DIN_4G` (PC6 → R148), sin contienda.
|
||
- **TP1–TP12 y JP1–JP6** fuera del BOM y del CPL.
|
||
- **Los 8 números LCSC** existen, con stock y encapsulado correcto.
|
||
|
||
**El FAIL es la huella H-03 `IND-SMD_MWSA0804S`.** El pase de puertos intercambió las cotas J y H de Sunlord. La figura 4-1 de la especificación MWSA50230000 define I = largo del pad (2,75), **J = separación entre pads (4,0)** y **H = alto del pad (5,5)**, y los electrodos están sobre la cota **B = 8,8 mm**. La huella tenía pads de 2,75 × 4,0 a ±4,125 mm (separación 5,5) y el cuerpo dibujado girado. **Lo corregí:** pads de 2,75 × 5,5 a ±3,375 mm (separación 4,0, extensión 9,5), cuerpo de 8,8 × 8,2 y courtyard de 10,0 × 9,0. El netlist no cambia (el nombre de la huella es el mismo). Esto sustituye las cifras de L-53.
|
||
|
||
**N2 cerrado:** se añadió **C176** de 100 nF 0603 (C14663) entre `/3V3_GNSS` y GND, junto a U28 en la hoja, con la nota «≤ 2 mm from U28 pin 1». Lo esperado coincide exactamente con lo obtenido.
|
||
|
||
**N1 cerrado sin cambio:** la hoja de datos de SCTF (serie 3X, SMD3225-4P) da **1 Xtal, 2 GND, 3 Xtal, 4 GND**, con la misma numeración de vista superior que la huella de KiCad. El mapeo `Crystal_GND24` es correcto. Además, gm_crit = 0,50 mA/V (el F411 admite 1 mA/V) y la CL efectiva queda entre 9 y 11 pF para un cristal de 10 pF.
|
||
|
||
**ERC:** 0 errores, 134 warnings (igual que antes). Superposiciones 30 → 30 y cruces 9 → 9 (todos preexistentes). **SHA-256 final del esquemático:** `2b394ef927a42823bde3f2a0408860d7c6d3784ab7d7ae3e66f46681f02f5933`. Ningún puerto queda bloqueado por el esquemático. Hay dos avisos que no bloquean: RXA flota durante la transmisión RS-485 (se resuelve en firmware), y la polaridad de USB_BOOT del A7670 es contradictoria entre documentos de SIMCom (hay procedimiento alterno en banco). Se añaden L-63…L-66 a la lista de Michelle.
|
||
|
||
## 0. Summary
|
||
|
||
| Item | Result |
|
||
|---|---|
|
||
| Ports-pass verification | **26 PASS · 1 FAIL** (the H-03 land pattern; fixed here, §3) |
|
||
| Diff 05-final → ports output (my own code) | 8 added, 0 removed, 8 pin-net changes, 0 net-class changes; every change is on the intended list |
|
||
| Sch-derived connectivity vs kicad-cli netlist | identical (353 nets, 0 partition differences, 0 name mismatches), at start and at the end |
|
||
| N2 | **C176** 100 nF 0603 C14663, `/3V3_GNSS`–GND, beside U28; expected == actual |
|
||
| N1 | **No change**: SCTF datasheet confirms pads 1/3 = crystal, 2/4 = GND |
|
||
| Fixes | **F2**: `Drogheda-v6.pretty/IND-SMD_MWSA0804S.kicad_mod` land corrected to the Sunlord drawing (no netlist effect) |
|
||
| ERC (kicad-cli via KiCad MCP) | 0 errors, 134 warnings, before and after |
|
||
| Overlaps / wire crossings | 30 → 30 / 9 → 9 (all pre-existing; C176 involved in none) |
|
||
| BOM | 299 fitted real parts, all with LCSC numbers (298 + C176); TP1–TP12 and JP1–JP6 excluded; PF* virtual |
|
||
| **Final sch sha256** | **`2b394ef927a42823bde3f2a0408860d7c6d3784ab7d7ae3e66f46681f02f5933`** |
|
||
| Untouched | `.kicad_pcb` `6ddec80d…36bf`, `.kicad_pro` `d577aa43…6ce`, `.kicad_dru` `31ce0f4f…831` |
|
||
|
||
## 1. Ports-pass verification table
|
||
|
||
Method: I staged the Mac sch (sha256 `f73f41a8…27ee`, equal to the ports pass's claim and its container copy) and re-exported the netlist with the KiCad MCP (`netlists/00-start.xml`). I wrote my own semantic diff against `apply/netlists/05-final.xml` (`work/fdiff.py`, xml.etree only). I derived connectivity directly from the `.kicad_sch` with the apply-verifier's `schconn.py`/`derive_compare.py` after reading them. I used the manufacturers' datasheets through WebFetch and, for image-only PDFs, rendered them with pdf.js in the Mac's browser pane. The screenshots are in `final/evidence/`. The container and Mac shell proxies block ti.com, nxp.com and lcsc.com (403); I did not route around that.
|
||
|
||
| # | Item | Intended | Found | Verdict | Evidence / citation |
|
||
|---|---|---|---|---|---|
|
||
| 1 | Completeness of the change set | only the ports/no-respin items | Diff 05-final → current: +C175, D39, R145, R146, R147, R148, TP12, U32; 0 removed; pin changes J10.8/11/12, U10.2/16, U14.2/3, U15.12; field changes on D6, J10, K1, L2/L6/L8/L20, Q6, R40, R41, TP1–TP8, U14, U15; 0 class changes. Nothing else | PASS | `work/diff_apply_to_start.json`; equals `ports/netlists/final.xml` (0 differences) |
|
||
| 2 | U14 → THVD1410DR pinout | = SP3485 (R, RE̅, DE, D, GND, A, B, VCC) | TI D pkg: 1 R, 2 RE̅ (2 MΩ PU), 3 DE (2 MΩ PD), 4 D, 5 GND, 6 A, 7 B, 8 VCC. Netlist: 1 `/SER_RXA`, 2+3 `/RS485_DE`, 4 `/SER_TXA`, 5 GND, 6 `/RS485_A`, 7 `/RS485_B`, 8 `/3V3` | PASS | TI THVD14x0 datasheet, pin functions table |
|
||
| 3 | U14 supply | 3.3 V | "3 V to 5.5 V"; U14.8 on `/3V3`; C84 100 nF on `/3V3` (TI: 100 nF per supply) | PASS | TI datasheet |
|
||
| 4 | U14 fail-safe / ESD claims | open, short, idle; IEC ESD | "failsafe-high when … open-circuit … short-circuit … idle bus"; IEC 61000-4-2 ±18 kV contact, ±25 kV air; HBM ±30 kV; EFT ±4 kV; bus abs max ±18 V; R = Z when RE̅ = H | PASS | TI datasheet §7, function tables |
|
||
| 5 | U32 74LVC1G04 package pinout | DBV: 1 NC, 2 A, 3 GND, 4 Y, 5 VCC | TI DBV table matches; KiCad `SOT-23-5` pads 1-2-3 on the left, 4-5 on the right (standard). Netlist: 2 `/SER_DEA` (U10.1 RTSA̅), 4 `/RS485_DE` (U14.2+3), 5 `/3V3` (+C175), 3 GND, 1 NC | PASS | TI SN74LVC1G04 datasheet; `SOT-23-5.kicad_mod` |
|
||
| 6 | Direction polarity, receive in reset/DFU/no firmware | DE = RE̅ = NOT(RTSA̅) | RTSA̅ HIGH → DE = 0, RE̅ = 0 → receiver on, driver off. RTSA̅ LOW → DE = 1, RE̅ = 1 → transmit | PASS | logic plus items 7 and 8 |
|
||
| 7 | SC16IS752 RTS̅ after reset | HIGH | NXP Table 5 "Output signals after reset": "RTS HIGH"; MCR and EFCR "all bits cleared"; MCR[1] = 0 → "force RTS output to inactive (HIGH)" | PASS | NXP SC16IS752/762 datasheet |
|
||
| 8 | Firmware note EFCR = 0x10 | RTSCON = 1, RTSINVER = 0 | EFCR bit 4 RTSCON "1: transmitter controls RTS pin"; bit 5 RTSINVER "0: RTS = 0 during transmission and RTS = 1 during reception"; §9.1 "asserts the RTS pin (logic 0) once the host writes data … de-asserts (logic 1) once the last bit … has been transmitted". 0x10 is right; bit 0 (9-bit mode) is not needed | PASS | NXP Table 30, §9.1/9.2 |
|
||
| 9 | D39 SM712 orientation | pins 1/2 to the lines, 3 to GND | Semtech: "pins 1 and 2 have a working voltage of 12 volts … connected to the differential data line pairs … pin 3 … 7 volts … connected to ground". Netlist: 1 `/RS485_A`, 2 `/RS485_B`, 3 GND. KiCad `SOT-23` pads 1/2 on one side, 3 opposite | PASS | Semtech SM712 datasheet Rev 6.0 (Mouser copy) |
|
||
| 10 | R145/R146 bias, DNP | 3V3 → A, B → GND, 390 Ω, DNP | R145 `/3V3`–`/RS485_A`, R146 `/RS485_B`–GND, both DNP; A > B idle = logic 1 (THVD1410: V_ID > V_TH+ → R = H). 3.3 × 60/(780 + 60) = 0.236 V with two 120 Ω terminations | PASS | netlist; TI receiver function table |
|
||
| 11 | U15 → TRS3232EIDR pinout | = MAX3232 | TI: 1 C1+, 2 V+, 3 C1−, 4 C2+, 5 C2−, 6 V−, 7 DOUT2, 8 RIN2, 9 ROUT2, 10 DIN2, 11 DIN1, 12 ROUT1, 13 RIN1, 14 DOUT1, 15 GND, 16 VCC; netlist matches pin for pin; narrow SOIC-16 land | PASS | TI TRS3232E datasheet |
|
||
| 12 | U15 charge-pump caps | 0.1 µF at 3.3 V | TI table at 3.3 V ± 0.3 V: C1 = 0.1 µF, C2–C4 = 0.1 µF, "C3 … VCC or GND". C85 C1±, C86 C2±, C87 V+ → GND, C88 V− → GND, C89 VCC, all 100 nF C14663. Unused DIN2 to GND ("connected to VCC or ground") | PASS | TI datasheet |
|
||
| 13 | R147 1 k on R1OUT (H4) | R1OUT → R147 → `/SER_RXB`; H4.3 on the U10 side | `/RS232_R1OUT` = {U15.12, R147.1}; `/SER_RXB` = {U10.24, H4.3, R147.2}. An external TTL driver sees ≤ 3.3 mA of contention; RC ≈ 10 ns | PASS | netlist |
|
||
| 14 | CTSA̅/CTSB̅ tied to GND | GND, auto-CTS off | NXP: CTS̅ LOW = ready; "only affects the transmit and receive operations when Auto-CTS function is enabled via EFR[7]". Tied LOW is the safe choice: it can never block TX, even if auto-CTS gets enabled | PASS | NXP Table 2 |
|
||
| 15 | J10 ACT LED pin 11/12 swap | yellow A = 12, K = 11 | **Hanrun HR911105A drawing, p.1 schematic:** "Yellow LED" with pin 12 on the anode and pin 11 on the cathode; "Green LED" with pin 9 on the anode and pin 10 on the cathode. Netlist: 12 `/ETH_ACT_A` (R97 330 Ω → `/3V3_ETH`), 11 `/ETH_ACTLED` (U11.27); 9 `/ETH_LNK_A` (R96), 10 `/ETH_LINKLED` (U11.25) | PASS | `evidence/hanrun_HR911105A_p1_schematic.jpg` (rendered from lcsc.com/datasheet/C12074.pdf) |
|
||
| 16 | J10.8 → GND | Bob-Smith return | Hanrun: "CHS GND P8", through 1000 pF 2 kV to the 4 × 75 Ω node; note "Connect CHS GND to PCB Ground". P7 = NC. P4/P5 = TX/RX centre taps (J10.4 `/3V3_ETH`, J10.5 `/ETH_RCT`) | PASS | same page |
|
||
| 17 | W5500 LED drive polarity | active-low, so the LEDs light | W5500 v1.1.0: LINKLED (25) "Low: Link is established"; ACTLED (27) "Low: Carrier sense from the active PMD"; VOL 0.4 V at IOL 8 mA. LED current ≈ (3.3 − 2.0)/330 ≈ 4 mA (HR911105A LEDs: Vf 1.8–2.8 V, 20 mA rated) | PASS | WIZnet W5500 datasheet v1.1.0; Hanrun p.2 |
|
||
| 18 | **H-03 footprint `IND-SMD_MWSA0804S` land** | Sunlord recommended land | **Wrong.** Sunlord MWSA-S spec (SPEC No. MWSA50230000) Fig. 4-1 (applies to MWSA0412S–MWSA1265S): **I = pad length along the axis, J = gap between pads, H = pad height across**; electrodes at the **B** ends (D = depth along B, E = height along A). Table 4-1 MWSA0804S: A 8.2±0.3, B 8.8±0.4, C 3.8±0.2, D 1.4±0.3, E 5.0±0.3, I 2.75, J 4.0, H 5.5. The ports pass read J as pad width and H as the gap (and took A as the electrode axis), which gave 2.75 × **4.0** pads with a **5.5** gap at ±4.125 mm. Correct: 2.75 × **5.5** pads with a **4.0** gap at **±3.375 mm** | **FAIL → fixed (F2)** | `evidence/sunlord_MWSA-S_fig4-1_land.jpg`, `…fig4-1_body.jpg`; Table 4-1 row read from the PDF text layer |
|
||
| 19 | H-03 body vs courtyard | body fits the courtyard | The old courtyard (11.5 × 9.7) did enclose the body at maximum tolerance in either orientation, but the F.Fab outline was rotated (8.2 on the pad axis instead of 8.8). Fixed with item 18: body 8.8 × 8.2, courtyard 10.0 × 9.0 (max of pads 9.5 / body 9.2 on x, body 8.5 on y, plus 0.25) | PASS (after F2) | §3 |
|
||
| 20 | B-13 topology | PC6 USART6_TX → R148 → `/DIN_4G` → U23 (B → A) → modem RXD | `/USART6_TX` = {U16.37, R148.1, K1.10 (DNP)}; `/DIN_4G` = {R148.2, R143.2 100 k PU, U23.7 1B, K1.5/6 (DNP), R108.1 (DNP, never-fit)}; U23.5 DIR = GND → "B data to A" (1B input, 1A output); `/DIN_4G_M` = {U23.2, U19.10 **RXD**, R108.2 (DNP)}; U23 VCC(A) = `/1V8_MODEM`, VCC(B) = `/3V3` | PASS | netlist; evidence `ic_pins_U19.csv` (pin 10 RXD) |
|
||
| 21 | Drivers on `/DIN_4G` and neighbouring nets | no two outputs on one net | **Before (05-final):** `/DIN_4G` driven only through K1 COM, from either NC = F9P TXD2 (`/USART1_RX`) or NO = PC6, never both. **After:** `/DIN_4G` has one driver, PC6 via R148; `/USART1_RX` has one driver, F9P TXD2 (U18.27), with PA10 as input and Rdfu1 as PU; `/DIN_4G_M` has one driver, U23.1A; `/BYP_CTRL` (PB5) is now unloaded (R40 DNP); `/KCOIL` and `/Q6_BASE` are all DNP. Fitting K1 together with R148 would put F9P TXD2 against PC6 (both notes say "never") | PASS | §1.1 table |
|
||
| 22 | TP12 (1V8) | 1V8 pad beside TP8 for forced download | TP12 on `/1V8_MODEM` (U19.15 VDD_1V8/_EXTVDD). **SIMCom "A7670 Series Hardware Design V1.00"** (A7670C/E/SA): USB_BOOT pin 6 B-PD; "pull the USB_BOOT pin to 1.8V, then apply VBAT … to enter the download mode". **"A7670 & SIM7070 & A7672X Compatible Design V1.02":** A7670X pin 6 marked "●" = "cannot be pulled up before the module powered up"; "pull up the USB_BOOT pin to 1.8V for A7670". The v6 symbol names the pin `USB_BOOT●`. **Conflict:** "A7672X/A7670X Series Hardware Design V1.03" lists A7670SA and gives USB_BOOT B-PU with "pull the USB_BOOT pin to GND". TP12 matches two SIMCom documents; a GND fallback is recorded (A2, L-65) | PASS (with note A2) | SIMCom documents as cited |
|
||
| 23 | TP1–TP8 out of BOM/CPL | `in_bom no`, `in_pos_files no` | TP1–TP12 and JP1–JP6 all `in_bom no`, `in_pos_files no`, `on_board yes`; none appears in the kicad-cli BOM | PASS | sch flags; `bom_final_ungrouped.csv` |
|
||
| 24 | New/changed LCSC numbers | exist, package, stock | C2671345 THVD1410DR SOIC-8, 8 006 (Extended, **pre-order category**) · C7827 SN74LVC1G04DBVR SOT-23-5, 163 327 · C12067 SM712.TCT SOT-23, 49 238 · C308878 TRS3232EIDR SOIC-16 (narrow), 3 564 · C14663 100 nF 0603 X7R 50 V, Basic, 37.5 M · C23151 390 Ω 0603, Basic, 311 280 · C21190 1 kΩ 0603, Basic, 39.8 M · C21189 0 Ω 0603, Basic, 13.9 M. Inductors unchanged: C17700171 (470), C17700165 (646), C17700167 (1 675) | PASS | `get_jlcpcb_part` (all 11) |
|
||
| 25 | ERC | 0 errors | 0 errors / 134 warnings at start (same families as reported) | PASS | KiCad MCP `run_erc` |
|
||
| 26 | Sch ↔ netlist | derived = exported | 353 = 353 nets, 0 differences, 0 name mismatches (variant MR, −1, wire-interior on) | PASS | `derive_compare.py` |
|
||
| 27 | Overlaps / crossings | not worsened | 30 / 9. The two crossings on U10 (x = 551.18) and the four on U15 pre-date the ports pass (21 wires added, 0 removed, none of them among the crossings) | PASS | MCP checks; wire diff vs `ports/state/00-pre.kicad_sch` |
|
||
|
||
### 1.1 Drivers per net, before and after (B-13)
|
||
|
||
| Net | Before (05-final, K1 fitted) | After (current) | Outputs fighting? |
|
||
|---|---|---|---|
|
||
| `/DIN_4G` | K1 COM (5/6), R143 100 k PU, U23.7 input, R108 DNP | **R148 ← PC6** (single driver), R143 PU, U23.7 input; K1 and R108 DNP | No |
|
||
| `/USART6_TX` | U16.37 PC6, K1.10 (NO) | U16.37 PC6, R148.1; K1.10 DNP | No |
|
||
| `/USART1_RX` | U18.27 F9P TXD2, U16.43 PA10 input, Rdfu1 PU, K1.1 (NC) | U18.27, PA10, Rdfu1; K1.1 DNP | No |
|
||
| `/DIN_4G_M` | U23.2 (1A out), U19.10 RXD, R108 DNP | unchanged | No |
|
||
| `/BYP_CTRL` | PB5 → R40 → Q6 → K1 coil | PB5 only (R40 DNP): set it as output LOW or analog in firmware | — |
|
||
|
||
When the MCU is in reset or DFU, PC6 is Hi-Z and R143 holds `/DIN_4G` HIGH (UART idle). With the modem off, 74LVC2T45 Ioff isolates the A side.
|
||
|
||
### 1.2 Advisories (not failures; nothing to change in the schematic)
|
||
|
||
- **A1. RXA floats during RS-485 transmit.** With RE̅ tied to DE, THVD1410 R = Z whenever DE = 1 (TI receiver table), and NXP documents no pull-up on RXA. TI's own typical application ties R straight to the UART RX, so this is not a datasheet violation and does not stop the port. The SP3485 behaved the same way. **Firmware:** after each frame, wait for LSR[6] (TEMT), reset the RX FIFO (FCR[1]), read LSR to clear any error flags raised during TX, and only then arm reception. An alternative is EFCR[1] RXDISABLE while transmitting. A 10 k pull-up on `/SER_RXA` would make this unnecessary, but it is an optional robustness item, not an error, so it was not added.
|
||
- **A2. USB_BOOT polarity conflict in SIMCom documents** (item 22). The bench procedure is to short TP8–TP12 at modem power-on; if the download port does not enumerate on J9, short TP8 to GND instead. L-65 keeps a GND point within reach.
|
||
- **A3. Cosmetic:** pre-existing text crowding at U14 value / R82 / JP5 and C85–C88 on U15 (already in the 30-overlap baseline). No electrical effect.
|
||
- **A4.** The ports report quotes the SM712 at 400 W (8/20 µs, the LCSC description); the Semtech Rev 6.0 sheet lists a higher peak pulse power class. Either value suits a cabinet-internal RS-485 run.
|
||
|
||
## 2. N1 and N2
|
||
|
||
### N2: TPS2552 input decoupling (U28)
|
||
TI TPS255x: "Input voltage; connect a 0.1 µF or greater ceramic capacitor from IN to GND as close to the IC as possible." U28 DBV pin 1 = IN = `/3V3_GNSS`. The existing C170 (100 nF on `/3V3_GNSS`) sits elsewhere on the sheet (U27/F9P area), so it does not meet "close to U28".
|
||
|
||
**Done:** **C176** = 100 nF 0603, LCSC **C14663** (Basic, 37.5 M in stock), pin 1 `/3V3_GNSS`, pin 2 GND. It sits at sheet (457.2, 182.88) rotated 90°, directly above U28, with the sheet note "N2: C176 = U28 IN decap, <=2 mm to U28.1" and a `Note` field that states the layout rule. C176 is the next reference after the highest used (C175); none of the gap numbers exists on the PCB either.
|
||
|
||
### N1: Y3 pad assignment (SCTF SX3B25.000F1010F30, C2901684)
|
||
**Confirmed from the manufacturer datasheet**: SCTF "3X Series 3.2 × 2.5 mm SMD Crystal" (LCSC copy `2110101030_Shenzhen-SCTF-Elec-SX3B25-000F1010F30_C2901684.pdf`, rendered with pdf.js). The pin table reads **1 Xtal, 2 GND, 3 Xtal, 4 GND**. The top view numbers 1 bottom-left, 2 bottom-right, 3 top-right, 4 top-left, which matches KiCad `Crystal_SMD_3225-4Pin_3.2x2.5mm` (pad 1 at (−1.1, +0.85), 2 at (+1.1, +0.85), 3 at (+1.1, −0.85), 4 at (−1.1, −0.85)). The netlist has Y3.1 `/HSE_IN`, Y3.3 `/HSE_OUT`, Y3.2/Y3.4 GND. **No change.**
|
||
|
||
Cross-checks from the same sheet: CL 6–20 pF (part code "10" = 10 pF), C0 ≤ 3 pF, ESR ≤ 30 Ω (20–54 MHz), drive level typ 10 / max 100 µW. From ST AN2867: gm_crit = 4 · 30 Ω · (2π · 25 MHz)² · (3 + 10 pF)² = **0.50 mA/V**, against the STM32F411 HSE Gm_crit_max of 1 mA/V (margin 2). C113/C114 = 12 pF give CL_eff = 6 pF + Cstray (3–5 pF) = **9–11 pF** for the 10 pF part. `evidence/sctf_3X_p1_specs.jpg`, `sctf_3X_p2_pinout.jpg`.
|
||
|
||
## 3. Fixes, with proof
|
||
|
||
### F1: N2 (schematic)
|
||
- **Expected, written before editing** (`out/F1-N2/expected_written_before_edit.json`): +C176 {100nF, `Capacitor_SMD:C_0603_1608Metric`, `Device:C`, LCSC C14663, fitted, in BOM/CPL, 1:`/3V3_GNSS`, 2:GND}; `/3V3_GNSS` gains C176.1; GND gains C176.2; nothing else.
|
||
- **Edit:** `tools/gF1_n2.py` uses the apply-pass editor (`apply/tools/ops.py`: splice-only, UUID multiset guard). The text diff is **152 lines added, 0 removed or changed**: 1 symbol, 2 wires, 2 labels, 1 text. The C176 field angles were set to 90 to match the sheet's other rotated passives (L6, RS1), patching only the block the script generated.
|
||
- **Actual:** netlist `00-start.xml` → `final.xml`: added 1 (C176, exactly the expected attributes and pins), removed 0, field changes 0, pin changes 0, class changes 0, membership changes as expected. **EXPECTED == ACTUAL.** Sch-derived connectivity also shows only the GND and `/3V3_GNSS` groups changed.
|
||
- Structural checks: orphan NC flags, NC on connected pins, dangling wire ends, dangling labels and unconnected pins without NC all stay at 0 → 0.
|
||
|
||
### F2: H-03 land pattern (library file `Drogheda-v6.pretty/IND-SMD_MWSA0804S.kicad_mod`)
|
||
- **Error, with evidence:** item 18 (Sunlord MWSA50230000 Fig. 4-1 and Table 4-1).
|
||
- **New geometry:** pads 1/2 SMD round-rect **2.75 × 5.5 mm** at **x = ∓3.375 mm** (gap 4.0, outer extent 9.5); F.Fab body **8.8 (x) × 8.2 (y)**; F.CrtYd **10.0 × 9.0 mm**; silk lines at y = ±4.21 (≥ 1.4 mm from the pads); Reference/Value at y = ∓5.5. All 11 UUIDs of the old file are kept; the name is unchanged, so L2/L6/L8/L20 keep the same footprint link and **the netlist is unaffected**.
|
||
- **Coverage at the tolerance extremes:** the electrode spans x = 2.9…4.6 mm (B 8.4–9.2, D 1.1–1.7), inside the pad's 2.0…4.75 mm; E ≤ 5.3 mm fits inside H = 5.5 mm. The electrode is fully wetted, with a 0.35 mm toe and a 1.0 mm heel as Sunlord specifies. This land is also closer to the old SRU8028 land (outer ±4.9 mm) than the ports-pass version (±5.5 mm), so it disturbs placement less.
|
||
- Old file backed up; sha256 `dbf53557…a71f` → **`74528135d4f69617df8570da58700bac3920827a78ec9104c3440be2c5975638`**. The KiCad MCP cannot open project-local libraries; the file parses cleanly (sexpdata) in KiCad 9 writer format, and ERC (which checks footprint links) reports 0 errors.
|
||
|
||
### Hashes and commits
|
||
|
||
| Step | File | sha256 (Mac, checked after every commit) | Staged path used |
|
||
|---|---|---|---|
|
||
| start | `hbox-watchdog-v6.kicad_sch` | `f73f41a8…27ee` | — (backup `_to_delete/v6-final-20260928/00-pre/`) |
|
||
| F1 (first write) | sch | `889b3c32…1ef` | `/mnt/user-data/outputs/v6final-F1-N2-20260928a/` |
|
||
| F2 | `IND-SMD_MWSA0804S.kicad_mod` | `74528135…5638` | `/mnt/user-data/outputs/v6final-F2-H03-20260928b/` |
|
||
| F1 (fields horizontal, **final**) | sch | **`2b394ef927a42823bde3f2a0408860d7c6d3784ab7d7ae3e66f46681f02f5933`** | `/mnt/user-data/outputs/v6final-F1b-N2-20260928c/` |
|
||
| PDF | `03-Architecture-Hardware/hbox-watchdog-v6-schematic.pdf` | `ae88d524…746b` (old `41241140…91b0` in `00-pre/`) | exported by the KiCad MCP |
|
||
|
||
The only difference between the two F1 writes is C176's own UUID; C176 was never on the PCB.
|
||
|
||
## 4. ERC
|
||
|
||
| State | Errors | Warnings | Overlaps | Crossings |
|
||
|---|---|---|---|---|
|
||
| Start (`f73f41a8`) | 0 | 134 | 30 | 9 |
|
||
| After F1 + F2 (final) | 0 | 134 | 30 | 9 |
|
||
|
||
## 5. Final state
|
||
|
||
- **Schematic sha256: `2b394ef927a42823bde3f2a0408860d7c6d3784ab7d7ae3e66f46681f02f5933`**
|
||
- Total vs the apply-pass final (`05-final.xml`): +9 parts (C175, C176, D39, R145, R146, R147, R148, TP12, U32), 0 removed, 8 pin-net changes (J10.8/11/12, U10.2/16, U14.2/3, U15.12), 0 net-class changes.
|
||
- Final netlist: `final/netlists/final.xml` (sha256 `7b65595f…607c`; Mac copy `_to_delete/v6-final-20260928/netlists/final-b.xml`).
|
||
|
||
## 6. Additions to Michelle's layout list (continuing from L-62)
|
||
|
||
63\. **MWSA0804S land corrected (supersedes the figures in L-53).** L2/L6/L8/L20 now use pads of **2.75 × 5.5 mm at ±3.375 mm** (gap 4.0, outer extent 9.5), courtyard **10.0 × 9.0 mm**, with the body's 8.8 mm side along the pad axis. The land is smaller than the ports-pass version (11.5 × 9.7) and close to the old SRU8028 land, so neighbour spacing is easier than L-53 said. Keep L-11/L-21/L-22/L-23 distances measured to the new pads. If the ports-pass version of this footprint was already pulled into the board, refresh **only these four refs** from the library (L-45).
|
||
|
||
64\. **C176 (N2):** 0603 **≤ 2 mm from U28 pin 1 (IN)**, on the same layer as U28. Its GND pad goes to the GND plane through a via ≤ 1 mm away, and U28 pin 2 uses the same GND region. Feed `/3V3_GNSS` to U28.1 through the C176 pad (the cap sits between the supply trace and the pin).
|
||
|
||
65\. **TP8 / TP12 forced-download pads (A2):** TP12 (1V8) at 2.54 mm from TP8 (L-55), plus a **GND contact within 10 mm of TP8**, such as J9's shell tab (SH = GND) or another GND pad. Silk: "BOOT: TP8–1V8 (alt: TP8–GND)".
|
||
|
||
66\. **J10 LED routing check:** after Update PCB, confirm pad 12 = `/ETH_ACT_A` (to R97) and pad 11 = `/ETH_ACTLED` (to U11.27), per the Hanrun drawing (yellow A = 12, K = 11). Pad 8 = GND per the Hanrun note "Connect CHS GND to PCB Ground" (L-52).
|
||
|
||
## 7. Firmware notes added (FW 0.7.x `board_v6.h`)
|
||
1. RS-485 RX hygiene (A1): flush the RX FIFO and clear LSR after each transmitted frame (LSR[6] TEMT → FCR[1]), or use EFCR[1] RXDISABLE during TX. Keep EFR[6] (auto-RTS) and EFR[7] (auto-CTS) = 0 while EFCR RTSCON = 1.
|
||
2. PB5 (BYP_CTRL) is unconnected now (R40 DNP): configure it as output LOW or analog.
|
||
3. Modem forced download: try TP8–TP12 (1.8 V) first; if J9 does not enumerate the download port, use TP8–GND (A2).
|
||
|
||
## 8. Anything that still blocks a port or the order
|
||
**Nothing in the schematic.** Remaining conditions:
|
||
|
||
- **Layout:** L-49…L-66, especially L-63 (use the corrected MWSA land before routing the switchers) and L-64.
|
||
- **Library pass (optional):** `Drogheda-sym:TPS2552DBV` is still embedded-only (from the apply pass).
|
||
- **Order logistics:** pre-order THVD1410DR (C2671345, JLC pre-order category), U21 and J14; buy the P11/P12 mating plugs.
|
||
- **Bench, first board:** both J10 LEDs light with link up; RS-485 idles in receive during MCU reset and in DFU; RS-485 loopback with EFCR = 0x10 (checking the A1 FIFO handling); RS-232 and H4 checks; J9 download mode (TP8–TP12, then TP8–GND if needed); L6/L8/L20 solder joints inspected on the new land.
|
||
|
||
## 9. Files
|
||
- This report: `/home/claude/v6audit/final/2026-09-28_Drogheda_EinarBoard-v6_Final-Check_v1.0.md`
|
||
- Final netlist: `final/netlists/final.xml`; start: `netlists/00-start.xml`; intermediate: `netlists/01-N2.xml`
|
||
- Final schematic copy: `final/hbox-watchdog-v6.kicad_sch.final`; footprint: `final/IND-SMD_MWSA0804S.kicad_mod.final`; PDF: `final/hbox-watchdog-v6-schematic.pdf`; BOM: `final/bom_final_ungrouped.csv`
|
||
- Proof: `final/out/F1-N2/` (expected written before the edit, edit log, output), `final/out/F2-H03/`, `final/work/diff_*.json`, `final/work/fdiff.py`
|
||
- Scripts: `final/tools/gF1_n2.py`
|
||
- Datasheet evidence: `final/evidence/` (Hanrun p.1/p.2, Sunlord Fig. 4-1 body and land, SCTF p.1/p.2, sheet crop of U28/C176)
|
||
- Mac backups: `kicad/_to_delete/v6-final-20260928/` (`00-pre/` sch and old PDF, `01-N2/` post and post-b, `02-H03-land/` pre and post footprint, `netlists/`, BOM, new PDF)
|
||
- Git (for Leo; nothing was run here): in the `kicad` submodule commit `hbox-watchdog-v6.kicad_sch` and `Drogheda-v6.pretty/IND-SMD_MWSA0804S.kicad_mod`, then bump the parent gitlink with `git -c diff.ignoreSubmodules=none commit …`. If KiCad is open on v6, close it without saving before Update PCB.
|
||
|
||
## 10. F3: LFP-HT backup-pack straps (mirror of V5.6)
|
||
|
||
**Resumen (ES):** v6 quedó con los mismos estrapes del cargador que V5.6 para el paquete LFP-HT 26650: JP2 puenteado 2-3
|
||
(F2 a GND) y R55 = 5.6 k (C23189). Flotación **3.50 V** (antes 4.00 V Li-ion). Netlist: 0 cambios de pin o de red.
|
||
ERC 0 errores (135 avisos). Esquemático `d58a89ba…e7b`.
|
||
|
||
**Reason.** On 28-Sep Leo chose a high-temperature LiFePO4 26650 pack for V5.6, and v6 uses the same pack family. v6 was still
|
||
strapped Li-ion (JP2 F2 high, R55 10 k): an LFP pack would have floated at **4.00 V instead of about 3.50 V** (overcharge hazard).
|
||
|
||
| Ref | V5.6 (reference) | v6 before | v6 after |
|
||
|---|---|---|---|
|
||
| JP2 (F2) | `Jumper:SolderJumper_3_Bridged23`, fp `Drogheda:SolderJumper-3_P1.3mm_Bridged23_RoundedPad1.0x1.5mm`, value `F2:LFP (2-3)` | Bridged12, `F2:Li-ion` | **= V5.6**, Note "LFP-HT (F2 low), same as V5.6" |
|
||
| R55 (RNTB) | 5.6k/1 % 0603, C23189, `/VEH5V`–`/NTC` | 10k/1 %, C25804 | **5.6k/1 %, C23189** |
|
||
| JP3 (F1), JP4 (F0) | F1 = 0, F0 = 1 | same | unchanged |
|
||
|
||
- **Netlist confirmation:** U6.12 F2 = `/F2_SEL` = {JP2.2}; U6.13 F1 = {JP3.2}; U6.14 F0 = {JP4.2}; U6.17 NTC = {R55.2, P3.3, R137.1}; R55.1 on `/VEH5V` (the RBIAS of the ADI datasheet).
|
||
- **Float voltage** (ADI LTC4040 datasheet, pin-function table): F2 = 0 selects LiFePO4; (F1, F0) = (0, 1) → **3.50 V**.
|
||
- **Charge window** with R55 = 5.6 k and a 10 k B3380 NTC: hot pause **+60 °C**, cold ≈ **+8 °C** on v6 (the F-51 tap R137/R138 shifts the cold trip about 2 °C).
|
||
- **Proof:** expected changes written before the edit; netlist diff: 0 added, 0 removed, 0 pin-net, 0 membership and 0 class changes; only JP2 value/footprint/lib/Note and R55 value/LCSC/Note changed (plus JP2's footprint-filter text, which follows the symbol swap exactly as on V5.6).
|
||
- **ERC:** 0 errors, 135 warnings (+1: the embedded Bridged23 symbol is not in the KiCad library, as on V5.6).
|
||
- **Hashes:** sch `2b394ef9…2f5933` → **`d58a89ba5a5ac46419edf9d68672a8208d825a16387298d0167e21399cd41e7b`**; PDF `3e073181…4362`; PCB `6ddec80d…` untouched.
|
||
- **Layout L-67 (safety):** after Update PCB confirm JP2 is the Bridged23 footprint with copper on pads 2-3 and no 1-2 bridge left; silk "F2: LFP".
|
||
- **Firmware / bench:** measure `/F2_SEL` = 0 V, `/F1_SEL` = 0 V, `/F0_SEL` = MAIN5V on the first board before connecting a pack; rescale the PC5 NTC conversion (RBIAS 5.6 k, β 3380); raise the `CHRG_EN` hot cut in step with +60 °C; LFP-appropriate SoC thresholds or coulomb counting.
|